{"id":10790,"date":"2023-08-03T08:16:00","date_gmt":"2023-08-03T00:16:00","guid":{"rendered":"\/\/m.letratesoro.com\/?p=10790"},"modified":"2023-08-07T13:32:57","modified_gmt":"2023-08-07T05:32:57","slug":"popcorn-effect","status":"publish","type":"post","link":"\/\/m.letratesoro.com\/2023\/08\/popcorn-effect\/","title":{"rendered":"\u4ec0\u9ebc\u662fPCB\u53ca\u96fb\u5b50\u96f6\u4ef6\u7684\u3010\u7206\u7c73\u82b1\u6548\u61c9(Popcorn Effect)\u3011\uff1f"},"content":{"rendered":"
<\/font><\/p>\n \u4e00\u822c\u6211\u5011\u7a31\u547cPCB\u53ca\u96fb\u5b50\u96f6\u4ef6\u7684\u3010\u7206\u7c73\u82b1\u6548\u61c9(Popcorn Effect)\u3011\u662f\u6307PCB\u6216\u96fb\u5b50\u96f6\u4ef6(\u901a\u5e38\u70ba\u5c01\u88ddIC)\u5728\u9032\u5165\u710a\u63a5\u7684\u9ad8\u6eab\u6642\u7522\u751f\u6c23\u6ce1\u6216\u7206\u677f\u7684\u73fe\u8c61\uff0c\u56e0\u70ba\u5176\u767c\u751f\u7684\u539f\u56e0\u8207\u88fd\u4f5c\u7206\u7c73\u82b1\u7684\u539f\u7406\u985e\u4f3c\uff0c\u90fd\u662f\u56e0\u70ba\u5167\u542b\u6c34\u6c23\uff0c\u9032\u5165\u9ad8\u6eab\u5f8c\uff0c\u5167\u90e8\u6c34\u4efd\u5feb\u901f\u8b8a\u6210\u6c34\u84b8\u6c23\uff0c\u6eab\u5ea6\u8d8a\u9ad8\uff0c\u6c34\u84b8\u6c23\u7684\u6c23\u58d3\u5c31\u8d8a\u5927\uff0c\u7576\u6c23\u58d3\u8d85\u904e\u7389\u7c73\u7c92\u5916\u6bbc\u6216\u96fb\u5b50\u96f6\u4ef6\u6216PCB\u758a\u5c64\u7d50\u5408\u529b\u6240\u80fd\u627f\u53d7\u7684\u6975\u9650\uff0c\u7389\u7c73\u7c92\u5c31\u6703\u77ac\u9593\u70b8\u958b\uff0c\u8b8a\u6210\u767d\u767d\u80d6\u80d6\u7684\u7206\u7c73\u82b1\uff1b\u800cPCB\u7684\u7206\u7c73\u82b1\u6548\u61c9\u5247\u662f\u9020\u6210\u77ac\u9593\u5206\u5c64(delamination)\u6216\u8d77\u6ce1(blistering)\uff0c\u56b4\u91cd\u7684\u5f9e\u5916\u89c0\u5c31\u53ef\u4ee5\u770b\u5230\u5c40\u90e8\u767d\u5316\u816b\u8139(\u81a8\u9f9c)\u73fe\u8c61\uff0c\u8f15\u5fae\u7684\u5916\u89c0\u770b\u4e0d\u51fa\u4f86\uff0c\u4f46\u662f\u5167\u50b7\uff0c\u9084\u6aa2\u67e5\u4e0d\u51fa\u4f86\uff0c\u6210\u70ba\u4e0d\u5b9a\u6642\u7684\u54c1\u8cea\u96b1\u60a3\u3002<\/font><\/p>\n <\/p>\n \u767c\u751f\u3010\u7206\u7c73\u82b1\u6548\u61c9(Popcorn Effect)\u3011\u7684\u4e09\u500b\u57fa\u672c\u8981\u4ef6<\/font><\/p>\n<\/h4>\n \u96fb\u5b50\u7522\u54c1\u8981\u767c\u751f\u3010\u7206\u7c73\u82b1\u6548\u61c9(Popcorn Effect)\u3011\u57fa\u672c\u4e0a\u9700\u8981\u7b26\u5408\u4e09\u500b\u689d\u4ef6\uff0c\u5206\u5225\u70ba\uff1a<\/font><\/p>\n \u7b2c\u4e00\u500b\u70ba\u6c34\u6c23<\/font><\/strong>\u3002\u4e5f\u5c31\u662f\u8981\u6709\u6fd5\u6c23(H2<\/sub>O)\uff0c\u5927\u6c23\u74b0\u5883\u4e2d\u5176\u5be6\u5230\u8655\u90fd\u6709\u6fd5\u6c23\u3002<\/font><\/p>\n<\/li>\n \u7b2c\u4e8c\u500b\u70ba\u9ad8\u6eab<\/font><\/strong>\u3002\u6025\u901f\u9032\u5165\u9ad8\u6eab\u74b0\u5883\uff0c\u5fc5\u9808\u8d85\u904e100\u02daC\u4ee5\u4e0a\u7684\u74b0\u5883\u6eab\u5ea6\uff0c\u800c\u4e14\u6eab\u5ea6\u8d8a\u9ad8\uff0c\u6c34\u84b8\u6c23\u7684\u9ad4\u7a4d\u8d8a\u5927\uff0c\u7206\u7c73\u82b1\u7684\u73fe\u8c61\u5c31\u8d8a\u56b4\u91cd\uff0c\u9019\u662f\u56e0\u70baH2<\/sub>O\u7684\u6cb8\u9ede\u6eab\u5ea6\u5728\u4e00\u500b\u5927\u6c23\u58d3\u4e0b\u70ba100\u02daC\uff0c\u800cPCBA<\/a>\u7684\u710a\u63a5\u6eab\u5ea6\u5fc5\u9808\u9ad8\u65bc183\u02daC(Sn63Pd37)\u6216217\u02daC(SAC305)\uff0c\u751a\u81f3\u66f4\u9ad8\u3002<\/font><\/p>\n<\/li>\n \u7b2c\u4e09\u500b\u70ba\u5132\u6c34\u7a7a\u9593<\/font><\/strong>\u3002\u56b4\u683c\u4f86\u8aaa\u61c9\u8a72\u662f\u8981\u6709\u534a\u5c01\u9589\u5f0f\u53ef\u5bb9\u7d0d\u6c34\u6c23\u7684\u5bb9\u5668\uff0c\u4e5f\u5c31\u662f\u8981\u6709\u4e00\u500b\u53ef\u4ee5\u8b93\u6c34\u6c23\u7de9\u6162\u9032\u5165\uff0c\u5728\u6c34\u4efd\u6c23\u5316\u81a8\u8139\u5f8c\u7121\u6cd5\u5feb\u901f\u9003\u9038\u7684\u7a7a\u9593\uff0c\u800c\u7b26\u5408\u9019\u500b\u689d\u4ef6\u7684\u5e7e\u4e4e\u53ea\u6709\u5c01\u88ddIC\u96f6\u4ef6\u8207\u7d93\u7531\u758a\u5c64\u9ecf\u5408\u800c\u6210\u7684PCB\u3002<\/font><\/p>\n<\/li>\n<\/ul>\n \u96fb\u5b50\u96f6\u4ef6\u767c\u751f\u3010\u7206\u7c73\u82b1\u6548\u61c9(Popcorn Effect)\u3011\u7684\u539f\u56e0<\/font><\/p>\n<\/h4>\n \u96fb\u5b50\u96f6\u4ef6\u7684\u3010\u7206\u7c73\u82b1\u6548\u61c9(Popcorn Effect)\u3011\u901a\u5e38\u53ea\u6703\u767c\u751f\u5728\u5c01\u88ddIC\u96f6\u4ef6\u7684\u8eab\u4e0a\uff0c\u9019\u662f\u56e0\u70ba\u5c01\u88ddIC\u662f\u7d93\u7531\u4e0a\u4e0b\u6a21\u5177\u4f86\u58d3\u5408\u586b\u5145\u6750\u6599(EMC, Epoxy Molding Compounds)\u6210\u578b\u96f6\u4ef6\u5916\u89c0\uff0c\u800c\u4e0a\u4e0b\u6a21\u5177\u7684\u4e2d\u9593\u5247\u9084\u6709\u4e00\u7247\u8cbc\u6709\u6676\u7247(die)\u7684\u5c0e\u7dda\u67b6(lead-frame)\u5fc5\u9808\u4f38\u51fa\u96f6\u4ef6\u672c\u9ad4\u4ee5\u70ba\u6210\u578b\u5f8c\u7684\u96f6\u4ef6\u5f15\u8173\uff0c\u5728EMC\u8207\u91d1\u5c6c\u5c0e\u7dda\u67b6\u4e4b\u9593\u6703\u56e0\u70ba\u6750\u8cea\u4e0d\u540c\u800c\u6709\u4e0d\u540c\u7684CTE<\/a>\uff0c\u5728\u71b1\u6f32\u51b7\u7e2e\u7684\u904e\u7a0b\u4e2d\u5c31\u5bb9\u6613\u5728\u5176\u63a5\u5408\u8655\u51fa\u73fe\u7d30\u5c0f\u7e2b\u9699\u3002<\/font><\/p>\n \u53e6\u4e00\u500b\u53ef\u80fd\u554f\u984c\u662fEMC\u5728\u586b\u5145\u6642\u7531\u65bc\u6280\u8853\u9650\u5236\u800c\u5bb9\u6613\u51fa\u73fe\u5167\u90e8\u6c23\u6ce1\uff0c\u5c24\u5176\u662f\u5728\u9023\u63a5\u6676\u7247\u8207\u5c0e\u7dda\u67b6\u7684\u91d1\u7dda\u6216\u9285\u7dda\u9644\u8fd1\uff0c\u9019\u5169\u500b\u689d\u4ef6\u90fd\u4f7f\u6c34\u6c23\u6709\u6a5f\u6703\u6ef2\u900f\u9032\u5165\u5c01\u88ddIC\u99d0\u7559\uff0c\u4e14\u5728\u5176\u9032\u5165\u710a\u63a5\u56de\u710a\u9ad8\u6eab\u6642\uff0c\u6c34\u4efd\u5feb\u901f\u6c23\u5316\u81a8\u8139\u800c\u767c\u751f\u3010\u7206\u7c73\u82b1\u6548\u61c9\u3011\u3002<\/font><\/p>\n \uff08\u5c0d\u65bc\u5927\u9678\u90a3\u4e9b\u76dc\u6587\u7db2\u7ad9\uff0c\u8907\u88fd\u8cbc\u4e0a\u672c\u7ad9\u6587\u7ae0\u5f8c\uff0c\u5c45\u7136\u9084\u6539\u6210\u81ea\u5df1\u516c\u53f8\u7684\u540d\u5b57\uff0c\u611f\u5230\u7121\u6065\uff01\u6587\u7ae0\u5167\u5bb9\u90e8\u4efd\u9632\u6b62\u8907\u88fd\u7de8\u6392\u53ef\u80fd\u9020\u6210\u60a8\u95b1\u8b80\u7684\u4e0d\u4fbf\uff0c\u8acb\u898b\u8ad2\uff01\uff09<\/font><\/em><\/p>\n PCB\u767c\u751f\u3010\u7206\u7c73\u82b1\u6548\u61c9(Popcorn Effect)\u3011\u7684\u539f\u56e0<\/font><\/p>\n<\/h4>\n \u5728PCB\u7d44\u88dd\u904e\u7a0b\u4e2d\u767c\u751f\u3010\u7206\u7c73\u82b1\u6548\u61c9(Popcorn Effect)\u3011\u4e00\u822c\u6307PCB\u767c\u751f\u7206\u677f\u73fe\u8c61\uff0c\u4f46\u4e0d\u8ad6\u662f\u7206\u7c73\u82b1\u6216\u7206\u677f\u90fd\u53ea\u662f\u6211\u5011\u4e00\u822c\u53e3\u8a9e\u7684\u7528\u6cd5\uff0c\u300cpopcorn effect\u300d\u4e00\u8a5e\u5728\u897f\u65b9\u4f7f\u7528\u5f97\u6bd4\u8f03\u591a\uff0c\u800c\u300c\u7206\u677f\u300d\u4e00\u8a5e\u57fa\u672c\u4e0a\u53ea\u6709\u4e2d\u6587\u4f7f\u7528\uff0c\u5728IPC\u6a19\u6e96\u7684\u5c08\u696d\u8853\u8a9e\u4e2d\u6211\u5011\u6703\u7528\u300c\u5206\u5c64(delamination)\u300d\u53ca\u300c\u8d77\u6ce1(blistering)\u300d\u4f86\u63cf\u8ff0\u7206\u7c73\u82b1\u6548\u61c9\u53ca\u7206\u677f\u3002<\/font><\/p>\n \u5206\u5c64(delamination)\u662f\u6307PCB\u7684\u758a\u5c64\u4e4b\u9593\u5206\u96e2\u7684\u73fe\u8c61\uff0c\u56b4\u91cd\u7684\u6642\u5019\u751a\u81f3\u6703\u62c9\u65b7\u9023\u63a5\u9285\u7b94\u5c64\u8207\u9285\u7b94\u5c64\u4e4b\u9593\u7684\u5c0e\u901a\u5b54(via)\uff0c\u5c0e\u81f4\u529f\u80fd\u5931\u6548\u3002\u800c\u8d77\u6ce1(blistering)\u5247\u6307PCB\u7684\u5c64\u8207\u5c64\u5c40\u90e8\u5206\u96e2\u73fe\u8c61\uff0c\u8f03\u56b4\u91cd\u8005\u5f9e\u5916\u89c0\u5c31\u53ef\u4ee5\u770b\u5230PCB\u8868\u9762\u6709\u5c40\u90e8\u767d\u5316\u816b\u8139(\u81a8\u9f9c)\u60c5\u5f62\u3002<\/font><\/p>\n Blistering: Delamination in the form of a localized swelling and separation between any of the layers of a lamination base material, or between base material and conductive foil or protective coating <\/font><\/p>\n Delamination: A separation between plies within a base material, between a base material and a conductive foil or any other planar separation with a printed board.<\/font><\/p>\n <\/font><\/p>\n \u6211\u5011\u524d\u9762\u8aaa\u904e\u3010\u7206\u7c73\u82b1\u6548\u61c9(Popcorn Effect)\u3011\u4e0d\u53ea\u6703\u51fa\u73fe\u5728\u5c01\u88ddIC\u7684\u8eab\u4e0a\uff0c\u5b83\u4e5f\u6703\u51fa\u73fe\u5728PCB\u4e0a\uff0c\u9019\u662f\u56e0\u70baPCB\u7684\u7d50\u69cb\u662f\u7531\u4e00\u5c64\u5c64\u7684\u9285\u7b94\u7dda\u8def\u8207\u7d55\u7de3\u5c64\u758a\u52a0\u9ecf\u5408\u800c\u6210\uff0c\u800c\u69cb\u6210\u55ae\u5c64PCB\u7684\u7d44\u6210\u4e2d\uff0c\u9285\u7b94\u662f\u5fc5\u9808\u7684\uff0c\u4f46\u53ea\u6709\u9285\u7b94\u7684\u8a71\u592a\u8edf\u7121\u6cd5\u652f\u6490\u8d77PCB\u7684\u6574\u9ad4\u525b\u6027\u9700\u6c42\uff0c\u6240\u4ee5\uff0c\u4e00\u822c\u9084\u6703\u4f7f\u7528\u73bb\u7483\u7e96\u7dad(glass fiber)\u4f86\u7576\u6210\u5f37\u5316\u6750\u6599(reinforcement)\u3001\u6a39\u8102(resin)\u4f86\u7576\u6210\u4e3b\u6750\u6599\uff0c\u6700\u5f8c\u518d\u52a0\u5165\u586b\u5145\u7c89\u6599(fillers)\u3002<\/font><\/p>\n \u5efa\u8b70\u5ef6\u4f38\u95b1\u8b80\uff1a\u96fb\u8def\u677fPCB\u677f\u6750\u7684\u7d50\u69cb\u8207\u529f\u7528\u4ecb\u7d39<\/a> <\/font><\/font><\/p>\n \uff08\u5c0d\u65bc\u5927\u9678\u90a3\u4e9b\u76dc\u6587\u7db2\u7ad9\uff0c\u8907\u88fd\u8cbc\u4e0a\u672c\u7ad9\u6587\u7ae0\u5f8c\uff0c\u5c45\u7136\u9084\u6539\u6210\u81ea\u5df1\u516c\u53f8\u7684\u540d\u5b57\uff0c\u611f\u5230\u7121\u6065\uff01\u6587\u7ae0\u5167\u5bb9\u90e8\u4efd\u9632\u6b62\u8907\u88fd\u7de8\u6392\u53ef\u80fd\u9020\u6210\u60a8\u95b1\u8b80\u7684\u4e0d\u4fbf\uff0c\u8acb\u898b\u8ad2\uff01\uff09<\/font><\/em><\/p>\n \u5982\u679c\u4f60\u7d30\u770b\u73bb\u7483\u7e96\u7dad\uff0c\u6703\u767c\u73fe\u5b83\u662f\u7531\u6578\u5c0f\u689d\u7684\u5713\u5f62\u73bb\u7483\u7e96\u7dad\u7dda\u637b\u6210\u7684\u7e96\u7dad\u675f\uff0c\u800c\u4e0d\u540c\u7684\u73bb\u7483\u7e96\u7dad\u675f\u9084\u6703\u4e0a\u4e0b\u4ea4\u758a\u4e92\u76f8\u4ea4\u53c9\u7d44\u6210\u7e54\u5e03\u7684\u7d93\u7def\u7de8\u7e54\u6210\u70ba\u73bb\u7e96\u5e03\uff0c\u6a39\u8102\u8207\u586b\u5145\u6599\u5c31\u662f\u7528\u4f86\u586b\u6eff\u73bb\u7e96\u5e03\u7684\u9593\u9699\u7dda\u7528\u7684\uff0c\u53ef\u60f3\u800c\u77e5\uff0c\u7576\u4f7f\u7528\u7d93\u7def\u5bc6\u5ea6\u7de8\u7e54\u4e0d\u5920\u7dca\u5be6\u7684\u73bb\u7e96\u5e03\u6642\uff0c\u5c31\u8d8a\u5bb9\u6613\u5728\u73bb\u7e96\u5e03\u7684\u7d93\u7def\u9593\u7559\u4e0b\u586b\u4e0d\u6eff\u7684\u7e2b\u9699\u8207\u5b54\u6d1e\uff0c\u800c\u9019\u4e9b\u5730\u65b9\u6b63\u662fPCB\u85cf\u6c34\u4e4b\u6240\u5728\uff0cPCB\u4e00\u65e6\u6709\u6c34\u6c23\uff0c\u5feb\u901f\u9032\u5165\u9ad8\u6eab\u5f8c\u6c34\u5206\u6c23\u5316\u5c31\u53ef\u80fd\u9020\u6210\u7206\u677f\u3002<\/font><\/p>\n \u5efa\u8b70\u5ef6\u4f38\u95b1\u8b80\uff1aPCB\u7206\u677f\u7684\u771f\u56e0\u5256\u6790\u8207\u9632\u6b62\u5c0d\u7b56<\/a><\/font><\/p>\n \n \u5982\u4f55\u9632\u6b62\u96fb\u5b50\u96f6\u4ef6\u8207PCB\u5728\u710a\u63a5\u6642\u767c\u751f\u3010\u7206\u7c73\u82b1\u6548\u61c9(Popcorn Effect)\u3011<\/font><\/p>\n<\/h4>\n \u9019\u500b\u5176\u5be6\u5f88\u7c21\u55ae\uff0c\u65e2\u7136\u6211\u5011\u5df2\u7d93\u77e5\u9053\u8981\u8b93\u3010\u7206\u7c73\u82b1\u6548\u61c9(Popcorn Effect)\u3011\u767c\u751f\u6709\u4e09\u500b\u57fa\u672c\u8981\u4ef6\uff0c\u5206\u5225\u70ba\u6c34\u6c23\u3001\u5132\u6c34\u7a7a\u9593\u8207\u9ad8\u6eab\uff0c\u90a3\u53ea\u8981\u8b93\u5176\u4e2d\u4e00\u9805\u4e0d\u6210\u7acb\u5c31\u53ef\u4ee5\u9632\u6b62\uff0c\u9700\u8981\u53d6\u6c7a\u7684\u5c31\u662f\u5f97\u82b1\u591a\u5c11\u7cbe\u529b\u8207\u91d1\u9322\u800c\u5df2\u3002<\/font><\/p>\n 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\u6240\u4ee5\uff0cIPC\u6709\u6fd5\u654f\u7ba1\u63a7\u96f6\u4ef6(J-STD-033)\u8207PCB\u7ba1\u63a7(IPC-1602)\u5169\u4efd\u6587\u4ef6\u5206\u5225\u898f\u8cbb\u5982\u4f55\u8655\u7406\u3001\u64cd\u4f5c\u53ca\u7ba1\u7406\u5c01\u88ddIC\u53caPCB\uff0c\u9084\u7279\u5225\u63d0\u4f9b\u96f6\u4ef6\u53d7\u6f6e\u5f8c\u5982\u4f55\u9032\u884c\u70d8\u70e4\u53bb\u6fd5\u7684\u8a2d\u5b9a\u3002<\/font><\/p>\n \u95dc\u9375\u5b57\uff1a\u6fd5\u654f\u96f6\u4ef6\u3001\u6fd5\u654f\u7b49\u7d1a\u3001\u7206\u7c73\u82b1\u6548\u61c9(popcorn effect)\u3001\u5206\u5c64(de-lamination)<\/p>\n \u5ef6\u4f38\u95b1\u8b80\uff1a<\/font> <\/p>\n \u4e00\u822c\u6211\u5011\u7a31\u547cPCB\u53ca\u96fb\u5b50\u96f6\u4ef6\u7684\u3010\u7206\u7c73\u82b1\u6548\u61c9(Po 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