{"id":3344,"date":"2015-05-20T08:22:00","date_gmt":"2015-05-20T00:22:00","guid":{"rendered":"\/\/m.letratesoro.com\/?p=3344"},"modified":"2024-05-18T11:01:40","modified_gmt":"2024-05-18T03:01:40","slug":"solve-bga-hip","status":"publish","type":"post","link":"\/\/m.letratesoro.com\/2015\/05\/solve-bga-hip\/","title":{"rendered":"\u5982\u4f55\u89e3\u6c7aBGA\u932b\u7403\u7684HIP(Head-In-Pillow)\u6216HoP\u865b\u710a\u554f\u984c"},"content":{"rendered":"

BGA\u5c01\u88ddIC\u5728\u56de\u710a\u904e\u7a0b\u4e2d\u5bb9\u6613\u767c\u751fHIP\u6216\u7a31HoP\u7f3a\u9ede\u5df2\u7d93\u662f\u500b\u4e0d\u722d\u7684\u4e8b\u5be6\uff0c\u800c\u4e14\u5c3a\u5bf8\u8d8a\u5927\u3001\u7403\u6578\u8d8a\u591a\u7684BGA\u5247\u8d8a\u5bb9\u6613\u767c\u751f\u3002\u9019\u7a2e\u96d9\u7403\u865b\u710a\u7684<\/font>\uff08<\/font>Head-In-Pillow\uff0c\u6795\u982d\u6548\u61c9<\/font><\/a>\uff09\u4e5f\u771f\u7684\u662f\u500b\u76f8\u7576\u8a0e\u4eba\u53ad\u7684\u5de5\u7a0b\u554f\u984c\uff0c\u56e0\u70ba\u4e0d\u8ad6\u662f\u4f7f\u75282D X-Ray\u6aa2\u67e5\u6216\u662f\u96fb\u6027\u6e2c\u8a66\uff08FVT<\/a>\u6216ICT<\/a>\uff09\u65b9\u6cd5\uff0c\u751a\u81f3\u628a\u7522\u54c1\u9001\u53bb<\/font>\u71d2\u6a5f(B\/I)\u90fd\u4e0d\u4e00\u5b9a\u53ef\u4ee5100%\u7684\u5075\u6e2c\u51fa\u6709HIP\u7684\u554f\u984c<\/font><\/a>\u4f86\u3002<\/font><\/p>\n

\u6240\u4ee5\u7b49\u5230\u7522\u54c1\u8ce3\u51fa\u53bb\u5f8c\uff0c\u5076\u723e\u5c31\u6703\u6709BGA\u710a\u63a5\u7684\u4e0d\u826f\u54c1\u53cd\u994b\u56de\u4f86\u3002<\/font><\/p>\n

\u90a3\u5230\u5e95\u6709\u6c92\u6709\u8fa6\u6cd5\u53ef\u4ee5\u89e3\u6c7a\u6216\u964d\u4f4eBGA\u932b\u7403\u710a\u63a5\u6642\u7684HIP(Head-In-Pillow)\u6216Hop(Head-on-Pillow)\u865b\u710a\u554f\u984c\u5462\uff1f<\/strong><\/font><\/p>\n

<\/p>\n

\u7b54\u6848\u4e0d\u80fd\u8aaa\u6c92\u6709\uff0c\u4f46\u4e5f\u4e0d\u6562\u8aaa\u53ef\u4ee5100%\u89e3\u6c7aHIP\/HoP\u7684\u554f\u984c\uff0c\u56e0\u70baHIP\u7684\u554f\u984c\u727d\u6d89\u5230IC\u8f09\u677f\u3001\u7d44\u88dd\u96fb\u8def\u677f\u3001\u56de\u710a\u7210\u6eab\u3001\u7522\u54c1\u8a2d\u8a08\u3001\u5167\u5916\u61c9\u529b\u2026\u7b49\u7b49\u76f8\u95dc\u554f\u984c\uff0c\u5f88\u96e3\u8aaa\u53ef\u4ee5\u4e00\u6b21\u5168\u90e8\u89e3\u6c7a\u3002<\/font><\/p>\n

\u4e0b\u9762\u5de5\u4f5c\u718a\u53ea\u80fd\u8a66\u8457\u63d0\u4f9b\u4e00\u4e9b\u89e3\u6c7aHIP\/HoP\u7684\u65b9\u6cd5\u8207\u65b9\u5411\u7d66\u5927\u5bb6\u53c3\u8003\uff1a<\/strong><\/font><\/p>\n

1.\u6e1b\u7de9Reflow\u6607\u6eab\u7684\u901f\u5ea6\uff0c\u4ee5\u964d\u4f4e\u677f\u6750\u8b8a\u5f62\u91cf<\/strong><\/font><\/p>\n

\n

\u4e0d\u8ad6\u662fIC\u8f09\u677f(substrate)\u6216\u662f\u7d44\u88dd\u7684\u5370\u5237\u96fb\u8def\u677f(PCB)<\/a>\uff0c\u56de\u710a\u7210\u4e2d\u4e00\u65e6\u5347\u6eab\u901f\u7387\u904e\u5feb\u5c31\u53ef\u80fd\u4f7f\u5f97\u8f09\u677f\u6216\u5370\u5237\u96fb\u8def\u677f\u4e0a\u51fa\u73fe\u6eab\u5ea6\u5206\u5e03\u4e0d\u5747\u7684\u73fe\u8c61\uff0c\u5c07\u6703\u5f15\u8d77\u5c40\u90e8\u7684\u71b1\u61c9\u529b\u96c6\u4e2d\uff0c\u6eab\u5ea6\u662f\u5f71\u97ffIC\u8f09\u677f\u8207PCB\u8b8a\u5f62\u7684\u5147\u624b\u4e4b\u4e00\uff0c\u60f3\u5fb9\u5e95\u89e3\u6c7a\u9019\u985e\u554f\u984c\u53ef\u80fd\u5f97\u5f9e\u71b1\u529b\u5b78\u7684\u89d2\u5ea6\u4e0b\u53bb\u7814\u7a76\uff0c\u6bd4\u5982\u8aaa\u677f\u6750\u73bb\u7483\u7e96\u7dad\uff08Glass fiber\uff09<\/a>\u7684\u65b9\u5411\u662f\u5426\u53ef\u4ee5\u8abf\u6574\u4ee5\u62b5\u6297\u66f4\u5927\u7684\u8b8a\u5f62\uff0c\u6216\u662f\u53ef\u4ee5\u8b93\u8f09\u677f\u6216PCB\u4e0a\u7684\u9285\u7b94\u5206\u914d\u66f4\u5747\u52fb\u4ee5\u964d\u4f4e\u71b1\u6548\u61c9\u6240\u9020\u6210\u7684\u61c9\u529b\u5f71\u97ff\u3002<\/font><\/p>\n

\u5c0d\u65bcSMT\u7684\u88fd\u7a0b\u4f86\u8aaa\uff0c\u6eab\u5ea6\u5206\u4f48\u4e0d\u5747\u7684\u6700\u5927\u554f\u984c\u7121\u975e\u662f\u5347\u6eab\u901f\u7387\u592a\u5feb\uff0c\u4ee5\u81f4\u9020\u6210\u5c40\u90e8\u5340\u57df\u6eab\u5ea6\u7121\u6cd5\u8ddf\u8457\u74b0\u5883\u6eab\u5ea6\u4e0a\u5347\uff0c\u6bd4\u5982\u8aaaPCB\u4e0a\u7684\u5927\u9762\u7a4d\u9285\u7b94\u8655\uff08\u9700\u8981\u5438\u6536\u66f4\u591a\u7684\u71b1\u91cf\u5f8c\u6eab\u5ea6\u624d\u80fd\u4e0a\u5347\uff09\uff0c\u9084\u6709\u5927\u5851\u81a0\u4ef6\u7684\u96f6\u4ef6\uff08\u5851\u81a0\u7684\u5438\u71b1\u7387\u8f03\u6162\uff0c\u800c\u4e14\u5851\u81a0\u4ef6\u9084\u6703\u963b\u64cb\u5ef6\u7de9\u71b1\u91cf\u50b3\u905e\u81f3\u5176\u710a\u8173\uff09\uff0c\u6bd4\u5982\u8aaa\u667a\u6167\u5361\u8b80\u5361\u69fd\uff08Smart Card Reader\uff09\uff0c\u53e6\u5916\uff0c\u914d\u7f6e\u5728\u5c4f\u853d\u7f69\uff08Shielding Can\uff09\u4e0b\u65b9\u7684\u96f6\u4ef6<\/font>\u4e5f\u90fd\u4e0d\u6613\u5438\u6536\u5230\u7d93\u7531\u71b1\u98a8\u50b3\u5c0e\u904e\u4f86\u7684\u71b1\u91cf\u3002<\/font><\/font><\/font><\/p>\n

\u89e3\u6c7a\u65b9\u6cd5\u5247\u53ef\u4ee5\u8a66\u8457\u964d\u4f4e\u56de\u710a\u5347\u6eab\u7684\u901f\u5ea6\uff0c\u6bd4\u5982\u8abf\u4f4e\u93c8\u689d\u901f\u5ea6\uff0c\u6216\u964d\u4f4e\u67d0\u4e9b\u5347\u6eab\u5340\u7684\u6eab\u5ea6\uff0c\u90fd\u53ef\u4ee5\u5e6b\u52a9PCB\u7684\u6eab\u5ea6\u9054\u5230\u66f4\u5747\u52fb\u5316\uff0c\u4f46\u8981\u5c0f\u5fc3\u4e0d\u8981\u8b93PCB\u8207\u96f6\u4ef6\u6240\u5438\u6536\u7684\u71b1\u80fd\u904e\u65bc\u98fd\u548c\u4e86\uff0c\u5426\u5247\u53ef\u80fd\u9020\u6210\u5176\u4ed6\u554f\u984c\uff0c\u6bd4\u5982\u8106\u5316\u6216\u8d77\u6ce1\uff0c\u5efa\u8b70\u8981\u5148\u57f7\u884c\u5be6\u9a57\u8a08\u756b\u4ee5\u5f97\u5230\u6700\u4f73\u7684\u6eab\u5ea6\u66f2\u7dda (temperature profile)\u3002<\/font><\/font><\/font><\/font><\/font><\/p>\n<\/blockquote>\n

\n

\u53e6\u5916\uff0c\u4e5f\u53ef\u4ee5\u8003\u616e\u63a1\u7528\u300c<\/font>\u71b1\u963b\u710a\u588a\u6216\u9650\u71b1\u710a\u76e4<\/font><\/a>\u300d\u8a2d\u8a08\u4ee5\u63d0\u6607\u96fb\u8def\u677f\u6607\u6eab\u7684\u6574\u9ad4\u5747\u52fb\u6027\u3002<\/font><\/p>\n<\/blockquote>\n

2. BGA IC\u6216PCB\u9810\u5148\u70d8\u70e4<\/strong><\/font><\/p>\n

\n

IC\u5c01\u88dd\u96f6\u4ef6\u6216PCB\u5982\u679c\u5438\u6fd5\uff0c\u5728\u6d41\u7d93\u56de\u710a\u7210(Reflow)\u6642\u9664\u4e86\u5bb9\u6613\u767c\u751f\u5206\u5c64(delamination)\u554f\u984c\u5916\uff0cIC\u53caPCB\u8b8a\u578b\u7ff9\u66f2\u4e5f\u662f\u4e00\u5927\u96b1\u60a3\uff0c\u9810\u5148\u70d8\u70e4(105\u00b0C~120\u00b0C)\u53ef\u4ee5\u903c\u51fa\u6c34\u6c23\uff0c\u964d\u4f4e\u904ereflow\u6642\u7684\u8b8a\u5f62\u91cf\u3002<\/font><\/p>\n

\u76f8\u95dc\u95b1\u8b80\uff1a
<\/font>
JEDEC J-STD-033B\u7b2c\u56db\u7ae0\u7bc0-\u4e7e\u71e5(\u4e2d\u6587\u7ffb\u8b6f)<\/font><\/a>
<\/font>
\u70ba\u4ec0\u9ebc\u904e\u671f\u7684PCB\u8981\u5148\u70d8\u70e4\u624d\u80fd\u6253SMT\u6216\u904e\u7210\uff1f<\/font><\/a>
<\/font>
\u4f7f\u7528\u904e\u4fdd\u5b58\u671f\u9650\u7684PCB\u6703\u6709\u4f55\u98a8\u96aa\uff1f\u70d8\u70e4\u5c31\u53ef\u4ee5\u4e86\u55ce\uff1f<\/font><\/a>
<\/font>
PCB\u70d8\u70e4\u7684\u8ff7\u601d\uff1aPCB\u4e0a\u7dda\u524d\u70d8\u70e4\u53ef\u4ee5\u589e\u52a0\u710a\u932b\u6027\u55ce\uff1f<\/font><\/a><\/p>\n<\/blockquote>\n

3.\u589e\u52a0\u96fb\u8def\u677f\u4e0aBGA\u710a\u9ede\u7684\u710a\u932b\u91cf<\/strong><\/font><\/p>\n

\n

\u65e2\u7136IC\u8f09\u677f\u53ca\u96fb\u8def\u677f\u7684\u677f\u5f4e\u677f\u7ff9\u6703\u9020\u6210\u932b\u7403\u8207\u932b\u818f\u4e0d\u63a5\u89f8\uff0c\u90a3\u9ebc\u53ea\u8981\u589e\u52a0\u932b\u818f\u91cf(solder paste volume)\uff0c\u6b63\u78ba\u7684\u8aaa\u6cd5\u61c9\u8a72\u662f\u589e\u52a0\u5370\u5237\u932b\u818f\u7684\u539a\u5ea6\uff0c\u61c9\u8a72\u5c31\u53ef\u4ee5\u7e2e\u77ed\u932b\u818f\u8207\u932b\u7403\u7684\u63a5\u89f8\u8ddd\u96e2\u4e26\u589e\u52a0\u63a5\u89f8\u9762\u7a4d\uff0c\u9054\u5230\u63d0\u9ad8\u826f\u7387\u7684\u76ee\u7684\u3002<\/font><\/p>\n

\u53ea\u662f\u5982\u4f55\u589e\u52a0\u932b\u818f\u91cf\u662f\u500b\u503c\u5f97\u63a2\u8a0e\u7684\u554f\u984c\u7684\u8ab2\u984c\uff0c\u800c\u4e14BGA\u710a\u588a\u8655\u7684\u932b\u818f\u5370\u5237\u91cf\u662f\u6c92\u6709\u8fa6\u6cd5\u80fd\u7121\u9650\u589e\u52a0\u7684\uff0c\u56e0\u70ba\u5370\u5f97\u592a\u591a\u53ef\u662f\u6703\u9020\u6210\u8207\u76f8\u9130\u710a\u588a\u77ed\u8def\u7684\u98a8\u96aa\uff0c\u500b\u4eba\u89ba\u5f97\u4e26\u4e0d\u9700\u8981\u5c07\u6240\u6709\u932b\u7403\u7684\u710a\u9ede\u90fd\u589e\u52a0\u932b\u818f\u91cf\uff0c\u6bd4\u8f03\u597d\u7684\u65b9\u6cd5\u662f\u53ea\u5728\u8b8a\u5f62\u91cf\u8f03\u5927\u7684\u710a\u9ede\u589e\u52a0\u710a\u932b\u91cf\u5c31\u53ef\u4ee5\u3002<\/font><\/p>\n

\u4e0b\u9762\u662f\u4e00\u500b\u9078\u64c7\u6027\u7684\u932b\u818f\u91cf\u589e\u52a0\u7684\u65b9\u6cd5\uff0c\u6839\u64da\u7d71\u8a08\u670999%\u7684HIP\u90fd\u6703\u767c\u751f\u5728BGA\u56db\u5468\u6700\u5916\u570d\u7684\u4e00\u6392\u6216\u5169\u6392\u932b\u7403\u4e0a\u800c\u5df2\uff0c\u7279\u5225\u662f\u57284\u500b\u76f4\u89d2\u7684\u5730\u65b9\uff0c\u6240\u4ee5\u6211\u5011\u53ea\u8981\u628aBGA\u6700\u5916\u5708\u7684\u932b\u7403\u710a\u588a\u589e\u52a0\u932b\u91cf\u61c9\u8a72\u5c31\u53ef\u4ee5\u4e86\uff0c\u4f5c\u6cd5\u662f\u628a\u92fc\u677f\u958b\u53e3\u958b\u6210\u65b9\u578b\u7684\u5167\u5207\u5713\uff0c\u800c\u5269\u4e0b\u7684\u5176\u4ed6\u932b\u7403\u4f4d\u7f6e\u5247\u9084\u662f\u7dad\u6301\u5713\u578b\u7684\u958b\u5b54\u3002<\/font><\/font><\/p>\n

\u76f8\u95dc\u95b1\u8b80\uff1a
\u589e\u52a0\u932b\u818f\u91cf\u53ef\u4ee5\u6539\u5584BGA\u710a\u63a5\u4e0d\u826f\uff1f<\/a>
\u96fb\u5b50\u96f6\u4ef6\u6389\u843d\u6216\u932b\u88c2\u4e00\u5b9a\u662fSMT\u88fd\u7a0b\u554f\u984c\u8ff7\u601d(1)\uff1f\u932b\u88c2\u53ea\u662f\u61c9\u529b\u5927\u65bc\u7d50\u5408\u529b\u4e4b\u5fc5\u7136\u7d50\u679c<\/a><\/font><\/p>\n

\"\u4e0b\u9762\u662f\u4e00\u500b\u9078\u64c7\u6027\u7684\u932b\u818f\u91cf\u589e\u52a0\u7684\u65b9\u6cd5\uff0c\u6839\u64da\u7d71\u8a08\u670999%\u7684HIP\u90fd\u53ea\u767c\u751f\u5728BGA\u56db\u5468\u6700\u5916\u9762\u4e00\u6392\u7684\u932b\u7403\u4e0a\u800c\u5df2\uff0c\u6240\u4ee5\u6211\u5011\u53ea\u8981\u628aBGA\u6700\u5916\u5708\u7684\u932b\u7403\u710a\u588a\u589e\u52a0\u932b\u91cf\u5c31\u53ef\u4ee5\u4e86\uff0c\u6211\u5011\u7684\u4f5c\u6cd5\u662f\u628a\u92fc\u677f\u958b\u53e3\u958b\u6210\u65b9\u578b\u7684\u5167\u5207\u5713\uff0c\u5176\u4ed6\u7684\u932b\u7403\u9084\u662f\u7dad\u6301\u5713\u578b\u7684\u958b\u5b54\u3002\"<\/font><\/p>\n<\/blockquote>\n

4.\u4f7f\u7528\u904e\u7210\u8f09\u5177 (Carrier\/template)<\/strong><\/font><\/p>\n

\n

\u6709\u4e9b\u96fb\u8def\u677f\u53ef\u80fd\u56e0\u70ba\u8a2d\u8a08\u9650\u5236\uff0c\u6240\u4ee5\u5fc5\u9808\u4f7f\u7528\u6bd4\u8f03\u8584\u7684\u677f\u5b50\uff0c\u6bd4\u5982\u8aaa1.2mm\u30011.0mm\u30010.8mm\uff0c\u8acb\u8a18\u4f4f\u8d8a\u8584\u7684PCB\u904e\u56de\u710a\u7210\u7684\u8b8a\u5f62\u91cf\u5c31\u6703\u8d8a\u5927\uff0c\u53e6\u5916\u9084\u6709\u4e0b\u9762\u7684\u5176\u4ed6\u56e0\u7d20\u53ef\u80fd\u9020\u6210\u677f\u5b50\u8b8a\u5f62\uff1a<\/font><\/p>\n